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ringzhu
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Workplace Organization & Layout Early detection of equipment problems requires a lean and well-organized workplace so that it is easy to see when things are not correct. Early warning signs, such a s minor fluid leaks, are indications of future failure and must be proactively addressed to minimize downtime and product impact. It must be clear to the observer that all workplace and equipment throughout the size are conspicuously clean, with necessary parts and equipment well organized and properly stored. 1. The site’s 5S program addresses general workplace cleanliness and order, together with specific focus on equipment to facilitate early detection of deterioration in performance, condition and appearance. Having a structured program such as 5S is about much more than just good housekeeping. It is about changing the environment where abnormalities are easily identified. It has a direct effect on safety, cost, quality, delivery and OEE. Compliance audits are used to ensure that standard for cleanliness and order are maintained. 2. Workplace and equipment cleaning schedules, detailing both task and frequency, are in use by all operators Operators should develop their own documented routines and should specify task requirements in terms of standards, requirements and equipment etc as well as task duration and frequency. 3. All workplace and equipment throughout the site are clean and well-organized, with only necessary parts and materials kept on the shop floor in clearly defined and marked positions. Workplaces and equipment should be conspicuously clean and tidy, free of clutter, and well organized (based on site tour) Good visual management requires simple work places so that problems and difficulties are quickly apparent. This can be achieved by only holding items close to the workplace that will be needed on a frequent basis. All items that are required to be kept in the workplace should have marked and designated storage areas, such as shadow boards. 4. Andon control is employed on all relevant equipment to alert production personnel to equipment problems. Andon is name given to a warning signal that reports important information requiring immediate attention. Typically Andon control in the form of lights or sound is used to signify that a line or process has stopped and requires operator intervention; they can either be triggered by the operator or automatically 5. Work place layout specifically address equipment maintainability Full consideration has been given to ease of maintenance. Factors include location, identification and accessibility of inspection points, easy accessibility of frequently used tools, maintenance parts and materials and modular changes, where appropriate In addition, troubleshooting guides and critical operating and maintenance instructions must be easily accessible in the workplace 6. All process and packaging materials are readily accessible to production operators Workplace must be designed so that travel time and delays to operators are minimized. Planning should ensure material is available when required and temporary storage locations should be at, or near ,the point of use. |
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ringzhu: 金幣+25, 翻譯EPI+1, ★★★很有幫助, 謝謝~~ 2012-10-11 20:17:20
愛與雨下: 翻譯EPI-1 2012-10-13 22:10:57
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工作場(chǎng)地的組織與安排 設(shè)備問題的早期檢測(cè)需要一個(gè)精益和組織良好的工作場(chǎng)所，這樣可以隨時(shí)看到出錯(cuò)的地方。早期報(bào)警信號(hào)，如液體泄漏，這暗示了后續(xù)工作的失敗，所以需要主動(dòng)地處理這個(gè)問題以減少故障時(shí)間和技術(shù)轉(zhuǎn)移。觀察者需要清楚的知道工作場(chǎng)所及設(shè)備的每一個(gè)角落都要非常干凈，以及它的一些必要部分和設(shè)備需要良好的組織管理并適當(dāng)儲(chǔ)存。 1該站點(diǎn)的5S程序涉及一般工作場(chǎng)所的清潔和秩序，也特別關(guān)注設(shè)備，可以促使設(shè)備的性能、運(yùn)行狀態(tài)、外觀等的 惡化被早期的檢測(cè)。擁有5S程序比有一個(gè)好管家還要好，這個(gè)程序可以很容易的發(fā)現(xiàn)變化的環(huán)境中的一些異常情況的發(fā)生。它與生產(chǎn)安全、花費(fèi)，質(zhì)量、運(yùn)輸以及綜合設(shè)備效率有著直接的關(guān)系。使用合規(guī)性審計(jì)確保工作場(chǎng)所維持清潔并有序。 2工作場(chǎng)所和設(shè)備的清潔時(shí)間表詳細(xì)的列舉了清潔的任務(wù)和頻率/次數(shù)， |
2樓2012-10-11 09:01:26
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